PROJECTS
Our Expertise - EPC Projects
We specialize in the complete lifecycle execution of high-performance energy and power infrastructure – from the drawing board to full-scale operation.
Patanjali Foods Ltd
Replacement of Bed Coils and Smoke Tubes
Location:
Patalganga, Maharashtra
68 & 151 Nos.
Bed Coils & Smoke Tubes
10 Days
Shutdown Timeline
100 % IBR
Compliance & Approval
68 & 151 Nos.
Coils & Smoke Tubes
10 Days
Shutdown Timeline
100 % IBR
Compliance & Approval
Project Summary
Successfully executed the replacement of 68 bed coils and 151 smoke tubes at Patanjali Foods Ltd., Patalganga within a tight 10-day shutdown period. The project was carried out with proper planning, effective resource management, and strict adherence to safety, quality, and IBR requirements.
All activities were completed under close supervision, following standard safety protocols and zero-incident practices. The successful completion reflects our team’s capability to handle multi-component boiler maintenance with efficiency, quality workmanship, and timely execution.
Technical Scope
The scope also covered complete coordination with IBR authorities for inspection, documentation, and approvals. The work was executed under strict safety protocols with a strong focus on zero-incident performance, and the project was successfully completed within 10 days, followed by testing, commissioning, and final handover.
Laxmi Organic Industries Ltd.
Boiler Capacity Upgradation and Modification
Location:
Mahad, Maharashtra
22 ➝ 30 TPH
Boiler Capacity Enhanced
11.5 kg/cm²
Working Pressure
17.25 kg/cm²
Hydraulic Pressure
22 ➝ 30 TPH
Boiler Capacity Enhanced
11.5 kg/cm²
Working Pressure
17.25 kg/cm²
Hydraulic Pressure
33 ➝ 38 TPH
Boiler Capacity Enhanced
11.5 kg/cm²
Working Pressure
17.25 kg/cm²
Hydraulic Pressure
33 ➝ 38 TPH
Boiler Capacity Enhanced
11.5 kg/cm²
Working Pressure
17.25 kg/cm²
Hydraulic Pressure
Project Summary
The project involved enhancing boiler capacities from 22 TPH to 30 TPH and 33 TPH to 38 TPH. Execution included design, supply, and commissioning with full IBR compliance and safety. The upgrade was systematically planned to increase steam output without compromising structural integrity, ensuring improved efficiency and long-term operational stability.
Technical Scope
The scope covered engineering and modification of critical pressure parts, including component erection, welding, and stringent quality control. The work involved full IBR formalities, stage wise inspections, and hydraulic testing, concluding with final performance validation to ensure reliable steam generation as per technical specifications.
Three M Paper Boards Ltd
Erection and Commissioning of 15 TPH Boiler
Location:
Chiplun, Maharashtra
15 TPH
Bi-drum Steam Boiler
30 Days
Project Timeline
100 % IBR
Compliance & Approval
15 TPH
Bi-drum Steam Boiler
30 Days
Project Timeline
100 % IBR
Compliance & Approval
Project Summary
The project involved the successful execution of complete erection, installation, and commissioning of a 15 TPH bi-drum steam boiler within an aggressive 30-day timeline, without compromising on quality and achieving full compliance with IBR standards and inspection protocols. The execution was carried out with strict adherence to safety practices, supported by highly skilled manpower and experienced supervision. Seamless coordination was maintained with the client, vendors, and statutory authorities to ensure smooth workflow and efficient project delivery. The project was systematically planned and executed, ensuring timely completion, operational reliability, and zero compromise on safety and quality standards.
Technical Scope
The scope included complete material handling, shifting, and heavy lifting activities, followed by erection of the boiler structure and IBR pressure parts with precise alignment. All fabrication, fit-up, and welding were executed in accordance with IBR norms, supported by stringent quality control measures and stage-wise inspections. The work also covered installation of connected pipelines, coordination with the Boiler Inspector for statutory approvals, and execution of hydraulic testing to validate system integrity. Final commissioning was carried out to ensure smooth, safe, and reliable boiler operation, with full compliance to technical specifications, quality assurance procedures, and safety standards.
JSW Steel Ltd.
Replacement of the Economizer Coil Assembly
Location:
Dolvi, Maharashtra
110 Nos.
Economizer Coil Assembly
08 Days
Project Timeline
100 % IBR
Compliance & Approval
110 Nos.
Economizer Coil Assembly
08 Days
Project Timeline
100 % IBR
Compliance & Approval
Project Summary
Successfully executed the replacement of 110 nos. economizer coil assemblies at JSW Steel’s Dolvi facility. The brownfield project was completed within an 8-day timeline, ensuring minimum downtime for the plant’s steam generation cycle. The work involved coordinated planning, IBR documentation, stage-wise inspections, and approvals from the competent authority. The project was completed with strict adherence to timelines, quality standards, and safety protocols, ensuring smooth and efficient execution.
Technical Scope
The scope included the dismantling of existing coils and the installation of new assemblies with precise alignment. All fabrication, fit-up, and welding were executed in accordance with technical specifications and IBR norms. The work also covered stage-wise inspections by the Boiler Inspector to validate system integrity. Final activities focused on ensuring the system was ready for immediate, smooth operation, meeting all quality assurance and safety standards.
JSW Steel Ltd.
Critical Pipeline Systems and Structural Supports (Ongoing)
Location:
Dolvi, Maharashtra
3000 IM
Steam Pipeline Installation
1/2 " ➝ 20 "
Size Range
SA106 Gr.B
MOC
3000 IM
Steam Pipeline Installation
1/2 " ➝ 20 "
Size Range
SA106 Gr.B
MOC
Project Summary
Currently executing a major piping infrastructure project involving the replacement and installation of critical pipelines. The project focuses on seamlessly integrating new piping systems into the existing plant architecture while ensuring minimal disruption to ongoing steel production. It includes careful planning, safe dismantling, precise installation, alignment, welding, inspection, and coordination with plant operations to maintain productivity and operational continuity throughout the execution phase.
Technical Scope
The project scope includes detailed engineering, procurement and supply of MOC-SA106 Gr.B materials, along with the installation of new pipe racks, supports, and associated piping systems. Key activities involve precision fabrication, alignment, welding, NDT testing, and quality inspection to ensure safe and reliable execution. Special consideration is also given to thermal expansion requirements for pipelines up to 20" diameter in Schedule 40/80, ensuring long-term performance within the existing plant operating conditions.
Century Rayon (Grasim Industries Ltd.)
Replacement of Boiler Bed Coils
Location:
Shahad, Maharashtra
244 Nos.
Economizer Coils
15 Days
Project Timeline
100 % IBR
Compliance & Approval
244 Nos.
Economizer Coils
15 Days
Project Timeline
100 % IBR
Compliance & Approval
Project Summary
Successfully executed the replacement of 244 bed coils at Century Rayon (Grasim Industries Ltd.) in full compliance with IBR requirements and applicable industry standards. The project included safe dismantling of existing coils, supply and installation of new bed coils, alignment, welding, inspection, and testing as per approved procedures.
All welding activities were carried out by qualified personnel, followed by required quality checks to ensure reliability and performance. The entire project was completed within a tight 15-day timeline, with strict adherence to technical specifications, quality standards, safety protocols, and zero-incident execution.
Technical Scope
The scope included dismantling of existing coils, material handling, installation of new bed coils, precision alignment, t-up, and welding as per approved WPS/PQR. Stage-wise inspection, quality checks, NDT, and pressure/hydro testing were carried out to ensure joint reliability, structural integrity, and leak-proof performance.
The work also involved complete coordination for IBR documentation, inspection, and statutory approvals, ensuring ecient execution and trouble-free operation.
Century Rayon (Grasim Industries Ltd.)
Replacement of Boiler Superheater Coil
Location:
Shahad, Maharashtra
40 Nos.
Superheater Coil Replacement
08 Days
Project Timeline
100 % IBR
Compliance & Approval
40 Nos.
Superheater Coil Replacement
08 Days
Project Timeline
100 % IBR
Compliance & Approval
Project Summary
Successfully executed the replacement of 40 superheater coils, ensuring the boiler's steam temperature parameters were restored to peak efficiency. The work was carried out within the planned annual maintenance shutdown.
Technical Scope
Scope included the dismantling of old assemblies and the installation of new superheater coils. All activities, including alignment and high-pressure welding, were performed under strict IBR formalities and quality standards.
Major Piping (Ongoing)
Fabrication & Erection of IBR Piping Systems
2130 IM
Area
80 SCH
Specification
SA106 Gr.B
MOC
2130I IM
Area
80 SCH
Specification
SA106 Gr.B
MOC
Project Summary
Currently managing a high-volume piping project for Century Rayon. The project involves the fabrication and erection of critical IBR and Non-IBR piping systems to upgrade the plant's utility distribution network.
Technical Scope
Using SA106 Gr.B material (Schedule 80), the work covers 2130 inch-meters of piping. Scope includes supply, installation of pipe racks, NDT testing, and seamless integration with existing plant systems under stringent safety protocols.
Vinati Organics Ltd.
Replacement of Bed Coil Assemblies
Location:
Chiplun, Maharashtra
116 Nos.
Bed Coil Replacement
08 Days
Project Timeline
100 % IBR
Compliance & Approval
116 Nos.
Bi-drum Steam Boiler
08 Days
Project Timeline
100 % IBR
Compliance & Approval
Project Summary
Successfully executed the rapid replacement of 116 bed coils at Vinati Organics Ltd., Chiplun within a fast-track timeline of 8 days. The project was completed with high precision, ensuring minimum boiler downtime while maintaining strict quality standards and site safety protocols.
Technical Scope
The scope included systematic dismantling of existing coils, installation, alignment, fit-up, and welding of new units as per IBR norms. Stage-wise inspections, statutory approvals, and final hydraulic testing were carried out to ensure safe, reliable, and compliant operation.
MPS & LPS Steam Piping
Fabrication & Erection of Steam Pipeline
1900 IM
Area
16 Days
Project Timeline
SA106 Gr.B
MOC
1900 IM
Area
16 Days
Project Timeline
SA106 Gr.B
MOC
Project Summary
Executed the fabrication and erection of Medium Pressure Steam (MPS) and Low Pressure Steam (LPS) piping. This 1900 inch-meter project was completed within 16 days, providing a robust distribution system for the Chiplun facility.
Technical Scope
Working with SA106 Gr.B material, the sizes ranged from 1/2" to 12". The scope included structural fabrication, welding, and compliance with all IBR formalities for a reliable steam network.
Welcome Distilleries Pvt. Ltd.
Steam Parameter Modification
Location:
Bilaspur, Chhattisgarh
20 TPH
Boiler Capacity
45 ➝ 20 kg/cm²
Pressure Adjustment
405 ° C ➝ 230 ° C
Temperature Reduction
20 TPH
Boiler Capacity
45 ➝ 20 kg/cm²
Pressure Adjustment
405 ° C ➝ 230 ° C
Temperature Reduction
Project Summary
The project involves the comprehensive revamp of an existing boiler, including BOP systems like FHS, AHS, and Bag Filters. It features a strategic derating from 45 kg/cm² to 20 kg/cm² without pressure part modifications, ensuring full IBR compliance. The system is successfully converted from spent wash to 100% rice husk firing. By incorporating a detailed RLA study, the project ensures long-term structural integrity. The execution focuses on enhancing operational flexibility and efficiency while maintaining strict safety and quality standards.
Technical Scope
The scope includes engineering for fuel conversion, steam piping stress analysis, and the installation of a flue gas bypass duct. Execution covers the erection of ducting, refractory, and electrical systems along with IBR-compliant piping. The work involves RLA thickness measurements to validate the boiler's health for revised parameters. Final stages comprise hydro testing, pre-commissioning, and BOP integration. The project concludes with final commissioning and operational support to ensure reliable, high-performance rice husk–based steam generation.
